Infrared Heater Materials And Quenching Cracks of Mold Steel After Heat Treatment

0
2K

In the heat treatment of mold steel, quenching is a common process. However, due to various reasons, sometimes quenching cracks may occur, leading to the abandonment of previous efforts. Analyzing the causes of cracks and taking corresponding preventive measures has significant technical and economic benefits.

The crack is axial and has a thin and long shape. When the mold is completely quenched or quenched without a center, the center transforms into quenched martensite with a larger specific volume, generating tangential tensile stress. The higher the carbon content of the mold steel, the greater the tangential tensile stress generated. When the tensile stress exceeds the strength limit of the steel, it leads to the formation of longitudinal cracks. The following factors further exacerbate the generation of longitudinal cracks in the infrared mold heating furnace.

(1) Steel contains a large amount of low melting point harmful impurities such as S, P, Sb, Bi, Pb, Sn, As, etc. When rolling the steel ingot, it exhibits a severe longitudinal segregation distribution along the rolling direction, which is prone to stress concentration and the formation of longitudinal quenching cracks or longitudinal cracks formed by rapid cooling of raw materials after rolling are not processed and retained in the product, leading to the expansion of final quenching cracks and the formation of longitudinal cracks.

(2) When the mold size is within the range of quenching crack sensitive dimensions of steel (8-15mm for carbon tool steel and 25-40mm for medium and low alloy steel) or when the selected quenching infrared mold heating furnace cooling medium greatly exceeds the critical quenching cooling rate of the steel, longitudinal cracks are easily formed.

(3)Strictly inspect the storage of raw materials, and do not put into production steel with excessive harmful impurity content. Try to use vacuum smelting, external refining or electroslag remelting of mold steel, improve the heat treatment process, use vacuum processing heat, protective atmosphere heating, and fully deoxygenated salt bath furnace heating and analysis quenching, isothermal quenching.

The more common filament material used for electric infrared heaters is tungsten wire, which is coiled to provide a larger surface area.

When light is not needed or not needed in the heater, ceramic infrared radiation heaters consist of 8-meter long coiled alloy resistance wires that emit uniform heat throughout the entire surface of the heater. Ceramics can absorb 90% of the radiation, and because absorption and emission are based on the same physical reasons as each object, ceramics are very suitable as materials for infrared heaters.

Industrial infrared heaters sometimes use a gold coating on quartz tubes to reflect infrared radiation and guide it to the product to be heated. Therefore, the infrared radiation irradiated on the product has actually doubled. The use of gold is due to its antioxidant properties and a very high infrared reflectance of about 95%.

Zoeken
Categorieën
Read More
Other
Expanding Digital Ecosystems Propel Global Fintech Market Growth
The global Fintech Market Share is witnessing exponential growth as financial institutions,...
By TRAVEL Radhika 2025-10-30 08:09:35 0 674
Shopping
DIYA電子煙全攻略|叮啞品牌的潮流風格與性能實力解析
在近年迅速崛起的電子煙市場中,叮啞(DIYA)憑藉其卓越的產品設計與穩定的口感輸出,在台灣年輕消費者之間迅速累積高人氣。作為一個致力於結合潮流與科技的品牌,叮啞不僅讓電子...
By Joe Zhou 2025-06-07 02:35:36 1 2K
Shopping
รีวิว RELX รุ่น 5 ถึง Artisan
ใครที่เป็นสายควันคงหนีไม่พ้นแบรนด์ relx ที่โด่งดังไปทั่วโลก...
By Ahr Alice 2025-09-05 01:30:44 0 1K
Other
Regional Insights into the Teeth Whitening Market: Growth Hotspots in North America, Europe, and Asia-Pacific
The global teeth whitening market size was USD 7.02 Billion in 2022 and is expected to register a...
By Isha Deshpande 2025-08-26 11:00:11 0 2K
Shopping
This practical backpack features a multi-bag design and is a great companion for outdoor trips
It adopts a multi-zipper pocket design. The main pocket has ample space, and there is also a...
By ANNA LIN 2025-09-30 07:59:03 0 1K