Infrared Heater Materials And Quenching Cracks of Mold Steel After Heat Treatment

0
2كيلو بايت

In the heat treatment of mold steel, quenching is a common process. However, due to various reasons, sometimes quenching cracks may occur, leading to the abandonment of previous efforts. Analyzing the causes of cracks and taking corresponding preventive measures has significant technical and economic benefits.

The crack is axial and has a thin and long shape. When the mold is completely quenched or quenched without a center, the center transforms into quenched martensite with a larger specific volume, generating tangential tensile stress. The higher the carbon content of the mold steel, the greater the tangential tensile stress generated. When the tensile stress exceeds the strength limit of the steel, it leads to the formation of longitudinal cracks. The following factors further exacerbate the generation of longitudinal cracks in the infrared mold heating furnace.

(1) Steel contains a large amount of low melting point harmful impurities such as S, P, Sb, Bi, Pb, Sn, As, etc. When rolling the steel ingot, it exhibits a severe longitudinal segregation distribution along the rolling direction, which is prone to stress concentration and the formation of longitudinal quenching cracks or longitudinal cracks formed by rapid cooling of raw materials after rolling are not processed and retained in the product, leading to the expansion of final quenching cracks and the formation of longitudinal cracks.

(2) When the mold size is within the range of quenching crack sensitive dimensions of steel (8-15mm for carbon tool steel and 25-40mm for medium and low alloy steel) or when the selected quenching infrared mold heating furnace cooling medium greatly exceeds the critical quenching cooling rate of the steel, longitudinal cracks are easily formed.

(3)Strictly inspect the storage of raw materials, and do not put into production steel with excessive harmful impurity content. Try to use vacuum smelting, external refining or electroslag remelting of mold steel, improve the heat treatment process, use vacuum processing heat, protective atmosphere heating, and fully deoxygenated salt bath furnace heating and analysis quenching, isothermal quenching.

The more common filament material used for electric infrared heaters is tungsten wire, which is coiled to provide a larger surface area.

When light is not needed or not needed in the heater, ceramic infrared radiation heaters consist of 8-meter long coiled alloy resistance wires that emit uniform heat throughout the entire surface of the heater. Ceramics can absorb 90% of the radiation, and because absorption and emission are based on the same physical reasons as each object, ceramics are very suitable as materials for infrared heaters.

Industrial infrared heaters sometimes use a gold coating on quartz tubes to reflect infrared radiation and guide it to the product to be heated. Therefore, the infrared radiation irradiated on the product has actually doubled. The use of gold is due to its antioxidant properties and a very high infrared reflectance of about 95%.

البحث
الأقسام
إقرأ المزيد
Film
Biodegradable Polymers Market to Reach USD 56.55 Billion by 2033, Growing at 21.6% CAGR
Biodegradable Polymers Market Overview The global biodegradable polymers market size was valued...
بواسطة Mahesh Chavan 2025-10-27 05:05:23 0 1كيلو بايت
Sports
Join the Adventure!
TYVIVA: A Game-Changer in Camping​ Our TYVIVA is not just another addition to your camping...
بواسطة Lucky HAO 2025-06-27 06:40:45 1 3كيلو بايت
الرئيسية
1. Fast-assembly container homes and prefabricated homes manufacturer in the Philippines. 2. Fast-build modular homes and container homes – Made in the Philippines. 3. Luxury prefabricated homes: Custom container homes and modular cabins from Philipp
Factory production in the Philippines, fast-assembly container homes, rapid construction homes,...
بواسطة Emerson Go 2025-10-14 02:04:39 0 1كيلو بايت
Shopping
💖 pink lovers rejoice! This front-opening suitcase gives you a head start when boarding a plane. With both good looks and practicality, who wouldn't love it?
This is one of my favorite suitcases. The actual item looks much better than the pictures and is...
بواسطة ANNA LIN 2025-10-13 01:38:42 0 1كيلو بايت
Shopping
เยว่เค่อ RELX รุ่น 5 สูบดี รสนุ่ม คุ้มราคา
เยว่เค่อ คืออะไร? เยว่เค่อ (Yueke) คือชื่อในภาษาไทยของแบรนด์ RELX...
بواسطة Ahr Alice 2025-07-28 01:17:42 0 2كيلو بايت