Infrared Heater Materials And Quenching Cracks of Mold Steel After Heat Treatment

0
2K

In the heat treatment of mold steel, quenching is a common process. However, due to various reasons, sometimes quenching cracks may occur, leading to the abandonment of previous efforts. Analyzing the causes of cracks and taking corresponding preventive measures has significant technical and economic benefits.

The crack is axial and has a thin and long shape. When the mold is completely quenched or quenched without a center, the center transforms into quenched martensite with a larger specific volume, generating tangential tensile stress. The higher the carbon content of the mold steel, the greater the tangential tensile stress generated. When the tensile stress exceeds the strength limit of the steel, it leads to the formation of longitudinal cracks. The following factors further exacerbate the generation of longitudinal cracks in the infrared mold heating furnace.

(1) Steel contains a large amount of low melting point harmful impurities such as S, P, Sb, Bi, Pb, Sn, As, etc. When rolling the steel ingot, it exhibits a severe longitudinal segregation distribution along the rolling direction, which is prone to stress concentration and the formation of longitudinal quenching cracks or longitudinal cracks formed by rapid cooling of raw materials after rolling are not processed and retained in the product, leading to the expansion of final quenching cracks and the formation of longitudinal cracks.

(2) When the mold size is within the range of quenching crack sensitive dimensions of steel (8-15mm for carbon tool steel and 25-40mm for medium and low alloy steel) or when the selected quenching infrared mold heating furnace cooling medium greatly exceeds the critical quenching cooling rate of the steel, longitudinal cracks are easily formed.

(3)Strictly inspect the storage of raw materials, and do not put into production steel with excessive harmful impurity content. Try to use vacuum smelting, external refining or electroslag remelting of mold steel, improve the heat treatment process, use vacuum processing heat, protective atmosphere heating, and fully deoxygenated salt bath furnace heating and analysis quenching, isothermal quenching.

The more common filament material used for electric infrared heaters is tungsten wire, which is coiled to provide a larger surface area.

When light is not needed or not needed in the heater, ceramic infrared radiation heaters consist of 8-meter long coiled alloy resistance wires that emit uniform heat throughout the entire surface of the heater. Ceramics can absorb 90% of the radiation, and because absorption and emission are based on the same physical reasons as each object, ceramics are very suitable as materials for infrared heaters.

Industrial infrared heaters sometimes use a gold coating on quartz tubes to reflect infrared radiation and guide it to the product to be heated. Therefore, the infrared radiation irradiated on the product has actually doubled. The use of gold is due to its antioxidant properties and a very high infrared reflectance of about 95%.

검색
카테고리
더 보기
1. Philippine Factory-Made Rapid-Assembly Container Homes and Prefabricated House Manufacturer. 2. Fast-Build Modular and Container Homes – Made in the Philippines. 3. Luxury Prefab Homes: Custom Container Homes and Modular Cabins from a Philippine F
Manufactured in a local factory in the Philippines, this product is a boon to humanity.  It...
작성자 Emerson Go 2025-09-26 08:51:52 0 1K
Networking
Expanding Horizons: Global Blu-ray Players Market Share and Growth Outlook
The Blu-ray Players Market Share continues to evolve as consumer demand for high-quality...
작성자 Kajal Jadhav 2025-10-17 03:41:37 0 877
Shopping
หัวพอด Relx รุ่น 5 นวัตกรรมบุหรี่ไฟฟ้าล่าสุด
Relx Artisan คือสุดยอดนวัตกรรมบุหรี่ไฟฟ้าที่ผสมผสานดีไซน์หรูหราและเทคโนโลยีล้ำสมัย...
작성자 Joe Zhou 2025-08-07 03:37:25 1 2K
기타
Rising Security Awareness Drives Global Income Protection Insurance Market Growth
The global Income Protection Insurance Market Share is witnessing steady expansion as individuals...
작성자 TRAVEL Radhika 2025-10-30 07:21:06 0 573
게임
Are you looking for fast-built vacation rental houses for your resort development project, Philippine infrastructure staff dormitories, or large coffee shops? Our luxurious prefabricated container houses are the perfect solution! #Modular Homes #Container
菲律宾工厂,快速组装,移动咖啡店,快速组装店菲律宾制造,快速组装,公开邀请参观我厂
작성자 Emerson Go 2025-09-14 08:49:17 0 2K