Infrared Heater Materials And Quenching Cracks of Mold Steel After Heat Treatment

0
2K

In the heat treatment of mold steel, quenching is a common process. However, due to various reasons, sometimes quenching cracks may occur, leading to the abandonment of previous efforts. Analyzing the causes of cracks and taking corresponding preventive measures has significant technical and economic benefits.

The crack is axial and has a thin and long shape. When the mold is completely quenched or quenched without a center, the center transforms into quenched martensite with a larger specific volume, generating tangential tensile stress. The higher the carbon content of the mold steel, the greater the tangential tensile stress generated. When the tensile stress exceeds the strength limit of the steel, it leads to the formation of longitudinal cracks. The following factors further exacerbate the generation of longitudinal cracks in the infrared mold heating furnace.

(1) Steel contains a large amount of low melting point harmful impurities such as S, P, Sb, Bi, Pb, Sn, As, etc. When rolling the steel ingot, it exhibits a severe longitudinal segregation distribution along the rolling direction, which is prone to stress concentration and the formation of longitudinal quenching cracks or longitudinal cracks formed by rapid cooling of raw materials after rolling are not processed and retained in the product, leading to the expansion of final quenching cracks and the formation of longitudinal cracks.

(2) When the mold size is within the range of quenching crack sensitive dimensions of steel (8-15mm for carbon tool steel and 25-40mm for medium and low alloy steel) or when the selected quenching infrared mold heating furnace cooling medium greatly exceeds the critical quenching cooling rate of the steel, longitudinal cracks are easily formed.

(3)Strictly inspect the storage of raw materials, and do not put into production steel with excessive harmful impurity content. Try to use vacuum smelting, external refining or electroslag remelting of mold steel, improve the heat treatment process, use vacuum processing heat, protective atmosphere heating, and fully deoxygenated salt bath furnace heating and analysis quenching, isothermal quenching.

The more common filament material used for electric infrared heaters is tungsten wire, which is coiled to provide a larger surface area.

When light is not needed or not needed in the heater, ceramic infrared radiation heaters consist of 8-meter long coiled alloy resistance wires that emit uniform heat throughout the entire surface of the heater. Ceramics can absorb 90% of the radiation, and because absorption and emission are based on the same physical reasons as each object, ceramics are very suitable as materials for infrared heaters.

Industrial infrared heaters sometimes use a gold coating on quartz tubes to reflect infrared radiation and guide it to the product to be heated. Therefore, the infrared radiation irradiated on the product has actually doubled. The use of gold is due to its antioxidant properties and a very high infrared reflectance of about 95%.

Search
Categories
Read More
Games
非洲之星!!!!!!!!!!!!!
By 恒 周 2025-06-11 04:29:34 0 3K
Other
台湾网红馆长被赖清德下手
...
By 晓明 杨 2025-10-09 08:44:53 0 1K
Shopping
犀利士5mg哪裡買?如何購買犀利士每日錠(藥師詳解)
犀利士5mg(Cialis-5毫克)是目前市面上廣受歡迎的長期治療勃起功能障礙(ED)和前列腺肥大(BPH)藥物。它的特點在於每日服用的低劑量,使男性能夠隨時進行性生活,無需計劃或提前服藥。那麼...
By Awdaw Awdawd 2025-07-14 03:58:18 0 2K
Shopping
MichaelKors包選購穿搭指南
若你正尋找兼具實用與時尚的包款,michael kors bags 以親民奢華與高辨識度Logo備受青睞。從通勤到旅行,線條俐落、收納規劃完整,易於與都會穿搭協調,是入門精品的不錯選擇。...
By Abv 134 2025-11-26 02:09:29 0 711
Literature
On the Feasibility of Monitoring Crustal Deformation Using a High-Precision Gyroscopes and Sundial Network Based on Topological Vortex Theory (TVT)
III. Challenges and Validation Requirements 3.1 Data Noise Filtering: Crustal deformation...
By Bao-hua ZHANG 2025-10-14 01:31:16 0 1K