Infrared Heater Materials And Quenching Cracks of Mold Steel After Heat Treatment

0
2千

In the heat treatment of mold steel, quenching is a common process. However, due to various reasons, sometimes quenching cracks may occur, leading to the abandonment of previous efforts. Analyzing the causes of cracks and taking corresponding preventive measures has significant technical and economic benefits.

The crack is axial and has a thin and long shape. When the mold is completely quenched or quenched without a center, the center transforms into quenched martensite with a larger specific volume, generating tangential tensile stress. The higher the carbon content of the mold steel, the greater the tangential tensile stress generated. When the tensile stress exceeds the strength limit of the steel, it leads to the formation of longitudinal cracks. The following factors further exacerbate the generation of longitudinal cracks in the infrared mold heating furnace.

(1) Steel contains a large amount of low melting point harmful impurities such as S, P, Sb, Bi, Pb, Sn, As, etc. When rolling the steel ingot, it exhibits a severe longitudinal segregation distribution along the rolling direction, which is prone to stress concentration and the formation of longitudinal quenching cracks or longitudinal cracks formed by rapid cooling of raw materials after rolling are not processed and retained in the product, leading to the expansion of final quenching cracks and the formation of longitudinal cracks.

(2) When the mold size is within the range of quenching crack sensitive dimensions of steel (8-15mm for carbon tool steel and 25-40mm for medium and low alloy steel) or when the selected quenching infrared mold heating furnace cooling medium greatly exceeds the critical quenching cooling rate of the steel, longitudinal cracks are easily formed.

(3)Strictly inspect the storage of raw materials, and do not put into production steel with excessive harmful impurity content. Try to use vacuum smelting, external refining or electroslag remelting of mold steel, improve the heat treatment process, use vacuum processing heat, protective atmosphere heating, and fully deoxygenated salt bath furnace heating and analysis quenching, isothermal quenching.

The more common filament material used for electric infrared heaters is tungsten wire, which is coiled to provide a larger surface area.

When light is not needed or not needed in the heater, ceramic infrared radiation heaters consist of 8-meter long coiled alloy resistance wires that emit uniform heat throughout the entire surface of the heater. Ceramics can absorb 90% of the radiation, and because absorption and emission are based on the same physical reasons as each object, ceramics are very suitable as materials for infrared heaters.

Industrial infrared heaters sometimes use a gold coating on quartz tubes to reflect infrared radiation and guide it to the product to be heated. Therefore, the infrared radiation irradiated on the product has actually doubled. The use of gold is due to its antioxidant properties and a very high infrared reflectance of about 95%.

搜索
分类
了解更多
Religion
AAPE 秋冬穿搭指南|經典猿顏徽章衛衣、外套與 Polo Shirt 全面解析
作為日本潮流品牌 BAPE(A Bathing Ape) 的副線,AAPE BY A BATHING APE 以年輕、街頭、休閒為核心風格,深受全球潮人喜愛。無論是 aape...
通过 ADA ADAD 2025-10-10 02:30:15 0 825
Shopping
บุหรี่ไฟฟ้า Relx: ราคาโดนใจ รสชาติเยี่ยม
เมื่อพูดถึง ราคาบุหรี่ไฟฟ้า หลายคนอาจคิดว่าเป็นผลิตภัณฑ์ที่มีราคาสูง แต่จริงๆ...
通过 Joe Zhou 2025-08-29 02:32:36 0 1千
Shopping
高端護膚首選:SK-II活膚霜系列完整使用指南與心得分享
...
通过 Joe Zhou 2025-07-09 01:43:10 1 2千
Shopping
Relx Artisan: บุหรี่ไฟฟ้ารุ่นใหม่ที่ตอบโจทย์ทุกความต้องการ
Relx Artisan เป็นหนึ่งในผลิตภัณฑ์บุหรี่ไฟฟ้าที่ได้รับความนิยมอย่างสูงในตลาด...
通过 Joe Zhou 2025-08-19 01:33:23 0 2千
Dance
Synchronous Condenser Market to Reach USD 954.8 Million by 2032, Growing at 3.4% CAGR
Synchronous Condenser Market Overview The global synchronous condenser market size was valued...
通过 Mahesh Chavan 2025-10-27 05:13:28 0 797