Infrared Heater Materials And Quenching Cracks of Mold Steel After Heat Treatment

0
76

In the heat treatment of mold steel, quenching is a common process. However, due to various reasons, sometimes quenching cracks may occur, leading to the abandonment of previous efforts. Analyzing the causes of cracks and taking corresponding preventive measures has significant technical and economic benefits.

The crack is axial and has a thin and long shape. When the mold is completely quenched or quenched without a center, the center transforms into quenched martensite with a larger specific volume, generating tangential tensile stress. The higher the carbon content of the mold steel, the greater the tangential tensile stress generated. When the tensile stress exceeds the strength limit of the steel, it leads to the formation of longitudinal cracks. The following factors further exacerbate the generation of longitudinal cracks in the infrared mold heating furnace.

(1) Steel contains a large amount of low melting point harmful impurities such as S, P, Sb, Bi, Pb, Sn, As, etc. When rolling the steel ingot, it exhibits a severe longitudinal segregation distribution along the rolling direction, which is prone to stress concentration and the formation of longitudinal quenching cracks or longitudinal cracks formed by rapid cooling of raw materials after rolling are not processed and retained in the product, leading to the expansion of final quenching cracks and the formation of longitudinal cracks.

(2) When the mold size is within the range of quenching crack sensitive dimensions of steel (8-15mm for carbon tool steel and 25-40mm for medium and low alloy steel) or when the selected quenching infrared mold heating furnace cooling medium greatly exceeds the critical quenching cooling rate of the steel, longitudinal cracks are easily formed.

(3)Strictly inspect the storage of raw materials, and do not put into production steel with excessive harmful impurity content. Try to use vacuum smelting, external refining or electroslag remelting of mold steel, improve the heat treatment process, use vacuum processing heat, protective atmosphere heating, and fully deoxygenated salt bath furnace heating and analysis quenching, isothermal quenching.

The more common filament material used for electric infrared heaters is tungsten wire, which is coiled to provide a larger surface area.

When light is not needed or not needed in the heater, ceramic infrared radiation heaters consist of 8-meter long coiled alloy resistance wires that emit uniform heat throughout the entire surface of the heater. Ceramics can absorb 90% of the radiation, and because absorption and emission are based on the same physical reasons as each object, ceramics are very suitable as materials for infrared heaters.

Industrial infrared heaters sometimes use a gold coating on quartz tubes to reflect infrared radiation and guide it to the product to be heated. Therefore, the infrared radiation irradiated on the product has actually doubled. The use of gold is due to its antioxidant properties and a very high infrared reflectance of about 95%.

Поиск
Категории
Больше
Shopping
RELX 電子菸全面解析:科技與時尚的完美融合
隨著全球對減害吸菸產品的關註日益提升,電子菸已逐漸成為傳統紙菸的替代選項。作為市場領導品牌之一,relx...
От Lin Maa 2025-05-29 01:44:10 0 1Кб
Shopping
電子菸煙彈選購攻略:如何為你的主機挑選最佳伴侶
在電子 菸的世界裡,煙彈的選擇直接影響使用體驗。許多新手常會困惑於空倉和預注式煙彈的差別,其實這就像咖啡機的膠囊與現磨咖啡的選擇,各有其獨特優勢。今天我們就來深入探討如何為您的Relx...
От Joe Zhou 2025-07-09 02:33:57 0 584
Другое
https://aibo7384.en.made-in-china.com/product/gUPYRyDTRfVt/China-Popping-Bubble-Tea-Boba-Pearls-Making-Machine-Pop-Boba-Making.html?utm_source=facebook&utm_medium=free&utm_campaign=featuredproduct_share&utm_content=beOnSuiowvVN_00
Popping Bubble Tea Boba Pearls Making Machine Pop Boba Making Click to quickly check key...
От PANJI Machinery 2025-06-16 00:55:12 1 1Кб
Shopping
รีวิว RELX บุหรี่ไฟฟ้าของแท้ในไทย รสชาติดี ควันนุ่ม
relx บุหรี่ไฟฟ้า ทางเลือกใหม่ของคนรุ่นใหม่ relx...
От Ahr Alice 2025-07-28 01:15:54 0 317
Literature
GALAXY (HONG KONG/Shen Zhen) BUSINESS CO., LIMITED-Corprate Profile
От Galaxy_ Zhuo 2025-06-19 02:17:02 0 977