Infrared Heater Materials And Quenching Cracks of Mold Steel After Heat Treatment

0
76

In the heat treatment of mold steel, quenching is a common process. However, due to various reasons, sometimes quenching cracks may occur, leading to the abandonment of previous efforts. Analyzing the causes of cracks and taking corresponding preventive measures has significant technical and economic benefits.

The crack is axial and has a thin and long shape. When the mold is completely quenched or quenched without a center, the center transforms into quenched martensite with a larger specific volume, generating tangential tensile stress. The higher the carbon content of the mold steel, the greater the tangential tensile stress generated. When the tensile stress exceeds the strength limit of the steel, it leads to the formation of longitudinal cracks. The following factors further exacerbate the generation of longitudinal cracks in the infrared mold heating furnace.

(1) Steel contains a large amount of low melting point harmful impurities such as S, P, Sb, Bi, Pb, Sn, As, etc. When rolling the steel ingot, it exhibits a severe longitudinal segregation distribution along the rolling direction, which is prone to stress concentration and the formation of longitudinal quenching cracks or longitudinal cracks formed by rapid cooling of raw materials after rolling are not processed and retained in the product, leading to the expansion of final quenching cracks and the formation of longitudinal cracks.

(2) When the mold size is within the range of quenching crack sensitive dimensions of steel (8-15mm for carbon tool steel and 25-40mm for medium and low alloy steel) or when the selected quenching infrared mold heating furnace cooling medium greatly exceeds the critical quenching cooling rate of the steel, longitudinal cracks are easily formed.

(3)Strictly inspect the storage of raw materials, and do not put into production steel with excessive harmful impurity content. Try to use vacuum smelting, external refining or electroslag remelting of mold steel, improve the heat treatment process, use vacuum processing heat, protective atmosphere heating, and fully deoxygenated salt bath furnace heating and analysis quenching, isothermal quenching.

The more common filament material used for electric infrared heaters is tungsten wire, which is coiled to provide a larger surface area.

When light is not needed or not needed in the heater, ceramic infrared radiation heaters consist of 8-meter long coiled alloy resistance wires that emit uniform heat throughout the entire surface of the heater. Ceramics can absorb 90% of the radiation, and because absorption and emission are based on the same physical reasons as each object, ceramics are very suitable as materials for infrared heaters.

Industrial infrared heaters sometimes use a gold coating on quartz tubes to reflect infrared radiation and guide it to the product to be heated. Therefore, the infrared radiation irradiated on the product has actually doubled. The use of gold is due to its antioxidant properties and a very high infrared reflectance of about 95%.

Rechercher
Catégories
Lire la suite
Shopping
รีวิวบุหรี่ไฟฟ้า RELX และหัวพอตยอดนิยมปี 2025
ในยุคปัจจุบัน บุหรี่ไฟฟ้า...
Par Joe Zhou 2025-07-19 01:47:43 0 472
Shopping
Nike x Sacai聯名美學拆解與穿搭提案
解剖Nike x Sacai的設計革命基因 當解構主義大師Sacai遇上運動巨擘Nike,每次聯名都像在時尚圈投下震撼彈。從2019年引爆話題的Nike Sacai Waffle Green...
Par Ahr Alice 2025-05-28 01:13:35 0 1KB
Shopping
犀利士5mg哪裡買?如何購買犀利士每日錠(藥師詳解)
犀利士5mg(Cialis-5毫克)是目前市面上廣受歡迎的長期治療勃起功能障礙(ED)和前列腺肥大(BPH)藥物。它的特點在於每日服用的低劑量,使男性能夠隨時進行性生活,無需計劃或提前服藥。那麼...
Par Awdaw Awdawd 2025-07-14 03:58:35 0 607
Autre
基于自研心电芯片国产化手持单导/6导/12导心电仪解决方案
苏州唯理作为国内心电芯片国产化厂商,面向家用场景,推出了国产化的手持单导/6导/12导心电仪技术解决方案,可以让家用心电图仪成本可控,信号链路质量更佳稳定。该方案已经实现批量出货,在多家客户中实...
Par 志峰 吴 2025-07-21 12:22:30 0 488
Shopping
Tiffany Paloma Picasso Loving Heart:愛與藝術的優雅象徵
在眾多珠寶品牌中,tiffany始終是浪漫與優雅的代名詞。自1837年創立以來,Tiffany &...
Par Lin Maa 2025-05-29 01:49:44 0 1KB